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🚲 Bicycles, Carts & Hauling Without Fuel

When the gas runs out, everything you move goes on your back, on wheels you push, or on a bicycle. This guide covers how much one person can move and how fast, travel times from Cave Junction, loading a bike, building a trailer (welded steel or no-weld pallets), hitches and trailer brakes, wheelbarrows and handcarts, hills, keeping a bike running with few tools, spares to stock, and local hazards. The books are in Bicycles-Carts\ (Bicycle-Repair and Trailers-Carts). Pack animals, wagons and harness are in Horses-Draft-Animals\ and the Horse guide; brazing and forge work are in Blacksmithing-Tools\ and the Blacksmithing guide.

Know the limits of the books. The repair manuals date from 1896 to 1978. Their methods for tubes, tyres, spokes, cup-and-cone hubs, chains and steel frames still work. But the library has little on modern parts: hydraulic disc brakes, tubeless tyres, indexed ("click") shifting, suspension and e-bikes. Stock their spares (pads, bleed kit and fluid, sealant, cables) now. A plain steel bike with rim brakes is the easiest to keep running (rule of thumb).

⚠️ Rules that prevent the worst outcomes


πŸ‹οΈ How much one person can move

The biggest lesson in these books: get the load off your back and onto wheels. The World Bank's planning table β€” rough, order-of-magnitude numbers only (World Bank, p. 66):

How you move it Load Speed Typical trip
Carried (back or head) 20 kg (44 lb) 5 km/h (3 mph) up to 10 km (6 mi)
Sledge (dragged) (Sled) 100 kg (220 lb) 4 km/h (2.5 mph) short
Wheelbarrow 100 kg (220 lb) 4 km/h (2.5 mph) about 1 km
Handcart 150 kg (330 lb) 4 km/h (2.5 mph) about 5 km (3 mi)
Bicycle 60 kg (130 lb) 10 km/h (6 mph) about 20 km (12 mi)
Cycle rickshaw or tricycle 150 kg (330 lb) 8 km/h (5 mph) β€”

On your back:

On wheels:

Ground matters β€” effort of walking with a load (Knapik, p. 42):

Paved road Dirt road Light brush Heavy brush Swampy bog Loose sand
1.0Γ— 1.1Γ— 1.2Γ— 1.5Γ— 1.8Γ— 2.1Γ—

πŸ“š Go deeper: World Bank Improving Rural Mobility β€” loads, speeds and costs for every kind of human and animal transport; Knapik Load Carriage β€” carts, terrain and injuries; Use of the Packboard β€” illustrated loading and lashing.

πŸ—ΊοΈ Travel times from Cave Junction

Walking pace with a load (FM 21-18, p. 89): on roads 4.0 km/h (2.5 mph) by day, 3.2 km/h at night; cross-country 2.4 km/h by day, 1.6 km/h at night. A normal day is 20–32 km (12–20 mi), or 5–8 hours on the move.

In hills, plan by time, not miles. Add one-third to the map distance, then 1 hour for every 1,000 ft (300 m) of climb, or every 2,000 ft (600 m) of descent (FM 3-97.6, p. 72).

From Cave Junction (library walking routes: highway miles, back roads in brackets):

To Miles On foot (15 mi a day) Loaded bike at about 6 mph By car, normal times
Grants Pass 29 (40) 2 days (3) about 5 hours (7) β€” one day 44 min
Crescent City 53 (64) 4 days (4) about 9 hours (11) β€” a long day or two 1 h 15 min
Medford 59 (62) 4 days (4) about 10 hours (10–11) β€” a long day or two 1 h 23 min
Roseburg 101 (122) 7 days (8) about 17 hours (20) β€” 2–3 days 2 h 11 min

Car times are normal driving times with roads open, from the route pages. Bike times use the World Bank's loaded-bicycle speed of 10 km/h (p. 66) and are moving time only. Add the climbing allowance, rests, flats and pushing up steep grades (rule of thumb). A handcart moves at walking pace but carries several times as much.

Local notes (Start Here guide): back roads are longer, steeper and remote, and high passes can get snow. After a Cascadia quake, expect landslides and broken bridges on routes like US-199. Walking, bicycle and driving routes with GPX tracks for 359 towns are in Walking-Routes\WALKING-ROUTES.html.

πŸ“š Go deeper: FM 21-18 Foot Marches β€” march rates, halts, loads and foot care; FM 3-97.6 Mountain Operations β€” time rules for steep country.

πŸŽ’ Walking instead? Loads, packs, feet, water, camps, river crossings and safety on the road are in On Foot.

πŸŽ’ Loading a bicycle

How to load it (Adult Cycling Manual, p. 97):

Making a bike carry more (Practical Action, Bicycles):

Drawing of a steel pannier frame bolted beside a bicycle's rear wheel, with top, side and end views and sizes in millimetres A pannier frame bolted to the carrier, sizes in mm (640 long, 500 tall, 320 wide); the carrier is strengthened with steel angle (Practical Action, p. 2).

Pushing big loads: in Zambia, people pushed two 50 kg sacks of maize on one bicycle up to 30 km (19 mi) to town (Bicycle Trailers in Zambia, p. 1).

Before a loaded trip (rule of thumb): tyres firm, brakes grabbing hard, carrier bolts tight, nothing able to swing into the spokes, and patch kit, pump and water aboard. Learn the names of the parts from a labeled bicycle drawing (the key is on p. 31).

πŸ“š Go deeper: Adult Cycling Manual β€” loaded touring and riding skills; Practical Action Bicycles β€” dimensioned pannier frames and carrier extensions. Pictures: Cargo bike.

πŸ›’ Bicycle trailers: welded steel or no-weld pallets

A trailer lets a rider move about three times the bike's own load, roughly 200 kg (450 lb) (Practical Action, Bicycle Trailers, p. 1).

But not always. In northern Ghana, trailers promoted in the 1990s failed: heavy to pull loaded, poor on footpaths, and twice the cost of a bicycle. A plain bike with a strong carrier was more flexible (World Bank, p. 39).

Welded steel trailer (Bicycle Trailers, pp. 3–4; frame drawings: p. 2, p. 3):

No-weld pallet trailer β€” about one day and about 20 euros (Low-tech Lab). You need 2 pallets, 2 bicycle wheels, wood screws and 1 old inner tube; a crowbar, hammer, saw and screwdriver.

  1. Decide what it must carry. Keep it no wider than 1 m (39 in) (p. 3).
  2. Take the pallets apart with the crowbar and hammer (p. 3).
  3. Build the frame from the centre outward. The side boards must be as thick as the wheel so they frame it (p. 4; the numbered boards; Pallet).
  4. Fix the wheels before the outer boards go on (p. 5).
  5. Hitch it to the bike's rear rack with the inner tube (p. 6).

Hitches (Bicycle Trailers, p. 4; hitch design; Poston's scrap-steel hitch):

Trailer brakes and carrying the injured (Bicycle Ambulance, pp. 2–3; frame diagram): a stretcher trailer carries two people, with a shock absorber and a ball-joint hitch so the bike can turn. Its overrun brake works by itself: when the bike slows, the trailer pushes a rod into a sprung tube, which pulls a brake cable on the trailer wheel. No trailer brake? Slow down early, drag a foot, or walk it down steep hills (rule of thumb).

πŸ“š Go deeper: Practical Action Bicycle Trailers β€” parts list with tube sizes and frame drawings; Low-tech Lab pallet trailer β€” the no-weld build; Bicycle Ambulance β€” hitch and overrun-brake part sizes; Trailer Hitch (Poston) β€” a lathe-free hitch from scrap steel and rubber. Pictures: Bicycle trailer.

πŸ›ž Wheelbarrows, handcarts, sledges and travois

A better wheelbarrow (Wilson, The Wheelbarrow):

Handcarts:

Sledges are cheap and narrow, and go where carts can't β€” too steep, muddy or narrow. But they pull harder, snag on stumps, and their ruts turn into gullies (Starkey, p. 83; simple wooden sledge; Sled).

Travois (behind a horse or mule): two straight poles 14–20 ft long with a platform 2–3 ft wide behind the animal, and three people to handle it at ditches and streams (FM 25-7, p. 166; travois drawing).

πŸ“š Go deeper: Wilson The Wheelbarrow β€” the big-wheel barrow and a homemade wheel; Wheelbarrow construction drawings β€” six dimensioned sheets for a steel barrow; Selvidge, p. 104 β€” replacing a wagon spoke, and p. 95 β€” shrinking on an iron tyre. Pictures: Wheelbarrow, Travois.

⛰️ Hills and grades

The extra push on a slope is roughly the total weight times the grade (rule of thumb, simple physics). A 10% grade rises 10 ft for every 100 ft along the road (Grade).

Grade Extra push for a 220 lb (100 kg) load
5% about 11 lb
10% about 22 lb
15% about 33 lb

That is on top of the push needed on the flat. (Rules of thumb:)

πŸ“š Go deeper: Knapik Load Carriage β€” terrain factors and energy cost; FM 3-97.6 β€” moving in steep country.

🩹 Flat tyres: patching tubes and booting tyres

Patching a tube (Henry, pp. 61–65):

  1. Before you take the tyre off, mark where it sits against the valve, or count spokes from the valve, so you can find the thorn later (p. 63).
  2. Lever one side of the tyre off and pull the tube out. Careless levering tears the tube (p. 64; Tire lever, Inner tube).
  3. Find the leak: pump the tube up a little and listen or feel near your face, or dunk it in water and watch for bubbles (p. 64).
  4. Find the cause: feel inside the tyre at the matching spot for the thorn (p. 64).
  5. Roughen around the hole with sandpaper (p. 65).
  6. Coat tube and patch with rubber cement. Wait about 10 minutes until it is tacky (p. 65).
  7. Press the patch on hard, dust with talc ("French chalk") and refit the tube dry (p. 65).

Tips: old inner tubes make good patch rubber (p. 61). A patch kit more than a year old may have gone bad (p. 62). If a tyre goes soft with no hole, check the valve first (p. 62). Tyres lose 10–20 psi within a week anyway, so check pressure often (Adult Cycling Manual, p. 72).

Booting a cut or burst tyre:

πŸ“š Go deeper: Henry Cycle Building and Repairing β€” tyres, tubes, valves and repairs; Adult Cycling Manual β€” the tool and tyre kit. Pictures: Bicycle tire.

πŸ”© Wheels, hub bearings and chains

Truing a wobbly wheel (Henry, pp. 44–46; truing a wheel in its own fork with chalk; Wheelbuilding):

  1. Spin the wheel in the frame and hold chalk beside the rim so it marks the spots that stick out.
  2. A spoke pulls the rim toward its own side of the hub. At each chalk mark, tighten the spokes that run to the other side of the hub, a little at a time, with a spoke (nipple) key.
  3. Fix out-of-round the same way: tighten spokes at the high spots, loosen them at the low spots.
  4. File off spoke ends that poke through the nipples, or they will puncture the tube.
  5. Replace broken spokes one at a time, so you keep the lacing pattern (lacing drawing; Spoke).

Front-view diagram of a wheel's hub and rim: the rim has drifted left and rubs the chalk, so the spoke running to the right-hand hub flange is tightened to pull the rim back right Rim rubbing the chalk on the left? Tighten the spokes that run to the right side of the hub, a little at a time (a diagram drawn for this guide).

Hub bearings (Henry, pp. 46–47; hub parts named; cup, cone, balls and locknut, with how to hold the spanners):

Exploded drawing of a cup-and-cone hub (locknut, washer, cone, dust cap, ball bearings, cup, axle) and two drawings showing which nut to hold and which to turn The parts of a cup-and-cone hub, and the two-wrench grip: hold the cone still while you turn the locknut against it (Adult Cycling Manual, p. 58).

Chains:

πŸ“š Go deeper: Henry β€” lacing and truing wheels, hubs and chains; Adult Cycling Manual, p. 103 β€” chain cleaning, oiling and stiff links; Burr Bicycle Repairing β€” bearings, forks and shop-made tools. Pictures: Bicycle wheel, Bicycle chain.

πŸ›‘ Brakes, gears and field fixes

Rim brakes (Adult Cycling Manual, p. 48; center-pull and side-pull brakes): released, the pads should sit about 1/16 in from the rim, and they should hit the rim before the lever reaches the handlebar. New cables stretch β€” tighten them again after about a week.

Derailleur gears (p. 81; rear derailleur with its screws lettered): won't shift onto the largest cog? Back out its limit (stop) screw. Still short? Take up cable slack with the barrel adjuster. Shifts by itself? Tighten the thumbscrew holding the shift lever.

Field fixes:

Cut-open diagram of a broken steel bicycle tube mended with a steel sleeve fitted inside both ends, a pin, and brass flowed into the break The mend from steps 1–5, cut open: a sleeve inside both broken ends, brass flowed into the joint (a diagram drawn for this guide).

Old words in the old books: paraffin = kerosene; French chalk = talc; spanner = wrench; cover = tyre; solution = rubber cement.

πŸ“š Go deeper: Adult Cycling Manual β€” brake, derailleur, headset and bottom-bracket adjustment; Rowe Hard Soldering β€” brazing with blowpipe, charcoal or forge; Burr β€” frame tubes, lugs and forks. Pictures: Bicycle brake, Derailleur, Brazing.

πŸ“¦ Spares to stockpile

(Rule of thumb, building on the kit list in the Adult Cycling Manual, p. 34.)

Match tyres by the ISO number on the sidewall, not by "26 inch." A size like 37-622 means 37 mm wide on a 622 rim (rule of thumb). (ISO 5775 tyre sizes)

ISO rim number Sold as
559 26-inch mountain bike
584 650B (also called 27.5)
622 700C, or 29er
590 old "26 Γ— 1 3/8" (3-speeds) β€” will not fit a 559 rim

Valves: Schrader (car-type) valves fill from any car pump; Presta (thin) valves need a matching pump head or adapter. Store rubber cool and dark, away from electric motors, which make ozone that cracks it (rule of thumb).

πŸ“š Go deeper: Adult Cycling Manual, p. 34 β€” tool kit and tyre kit lists; Henry, p. 61 β€” patch rubber from old tubes. Pictures: Presta valve, Schrader valve.

🌲 Illinois Valley hazards

(Rules of thumb for our area.)

πŸ“š Go deeper: Adult Cycling Manual, p. 97 β€” riding a loaded bike safely; Knapik, p. 37 β€” carts on rough ground.

⚠️ Old advice in the library to ignore

πŸ“š Go deeper: Henry, p. 46 β€” the sound old method: hubs cleaned in kerosene; Adult Cycling Manual, p. 103 β€” kerosene chain cleaning.

πŸ–ΌοΈ Pictures & diagrams

Look before you try it. πŸ–ΌοΈ = drawings in the books on this drive; πŸ“· = photos in the offline Wikipedia.

Carrying loads

Loading a bicycle and trailers

Wheelbarrows, carts, sledges and travois

Wheels, tyres and chains

Brakes, gears and frames

Local hazards


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