๐Ÿ“˜ Guides โ€บ ๐Ÿ’ก Heat, light & power ยท ๐Ÿ†˜ Emergency ยท ๐Ÿ“‡ Index Aโ€“Z

โ›ฝ Fuel Guide

How long gasoline, diesel, kerosene and propane keep, how to tell when fuel has gone bad, what can be rescued, how to store fuel for the long haul โ€” and how to get fuel out of gas-station underground tanks, drums and vehicles when there's no grid power. The manuals are in Fuel\ (Fuel-Quality-Storage, Station-Tanks-Pumping, Military-Fuel-Handling, Other-Fuels). Wood gas, biodiesel and alcohol fuel are in Homestead-Skills\Fuels.

โš ๏ธ Rules that prevent fires and deaths


๐Ÿ•ฐ๏ธ How long fuel keeps

Fuel Keeps (cool, sealed, full container) Notes
Gasoline with ethanol (E10) about 2โ€“3 months Most pump gas. Absorbs water, then separates. (K-State MF3068, p. 2; Oklahoma BAE-1746, p. 2)
Ethanol-free gasoline about 6 months or more Kept nearly full and cool. (Alberta Farm Fuel Storage, p. 30)
Gasoline + stabilizer added when fresh about 1โ€“2 years (rule of thumb) Stabilizer slows aging; it can't fix fuel that's already stale.
Diesel 6โ€“12 months, years with care Keep it clean, cool and dry; filter now and then, add stabilizer and biocide. (Alberta, p. 30)
Kerosene (1-K) longer than gasoline (rule of thumb) Keep in blue cans, sealed.
Propane doesn't go bad Can be stored indefinitely; the tank and valve are what wear out. (FEMA P-1019, p. 91)

Sources disagree on gasoline. Oklahoma Extension says not more than 60 days without stabilizer; Alberta says use it within a month but expect at least 6 months in a full, cool tank; Kansas State says ethanol blends last 90โ€“100 days but straight gasoline "several years." Plan for the short end and test before you trust it. (BAE-1746, p. 2; Alberta, p. 30; K-State, p. 2 โ€” linked in the table above.)

Storage that makes fuel last: fill containers nearly full (less air), keep them cool and out of the sun, use metal or approved cans with tight caps, add stabilizer the day you buy the fuel, label the date, and use the oldest first. Keep fuel outside living areas. (Army can and fill-level drawings; a well-planned farm fuel site)

A 5-gallon fuel can cut away: fuel filled to half an inch below the lowest point of the filler thread, leaving a vapor space at the top Nearly full, but leave a little vapor space: the Army fills to ยฝ in below the lowest point of the filler thread (FM 10-67-1, p. 371).

Heat and sun cost you fuel. Alberta measured summer evaporation from 265-gallon above-ground gasoline tanks (Alberta, p. 13):

Tank Lost per summer month
Dark tank in sun 3.2%
White tank in sun 1.9%
Dark tank in sun, pressure-vent cap 1.8%
White tank in sun, pressure-vent cap 1.0%
Dark tank in shade 0.8%
White tank in shade, pressure-vent cap 0.4%
Underground tank less than 1 gallon (under 0.4%)

Illinois Valley summers are hot and dry, so paint tanks white and keep them in shade. Temperature swings also pull in moist air that condenses as water. (Alberta, pp. 12โ€“13)

Container rules (Alberta, pp. 12, 30):

Jerrycan. More pictures: Gasoline, Steel drum, Fuel filter.

๐Ÿ“š Go deeper: Alberta Farm Fuel Storage and Handling โ€” farm tanks, siting, evaporation, inventory; K-State MF3068 โ€” ethanol fuel and stored small engines; FEMA P-1019 โ€” keeping generator fuel from going bad.

๐Ÿ” Is this fuel still good?

What the jar tells you:

You see It means Do this
Clear and bright Good fuel Use it
Haze or tiny droplets Water mixed in Let it settle a day, take fuel off the top, filter
A separate bottom layer Free water โ€” or, in E10, ethanol + water Drain the bottom off; see "Rescuing" below
Grit, rust or black specks Dirt, rust or microbe slime Settle, then filter through a fine filter
Dark, sour, sticky Old, gummy fuel Blend small amounts with fresh, or don't use

Four jars of fuel drawn from the bottom of a can: clear and bright is good; hazy with droplets means water mixed in; a separate bottom layer is free water or, in E10, ethanol and water; dark with specks is grit, rust or old gummy fuel Sample from the bottom and let it stand: clear and bright is good; haze, a bottom layer, grit or a dark, sour look mean trouble (a diagram drawn for this guide).

The Army's field kit for these checks is pictured in FM 10-67-2, p. 47.

๐Ÿ“š Go deeper: FM 10-67-2 Petroleum Testing โ€” Army fuel tests and what the results mean; EPA Water Phase Separation โ€” how much water E10 can hold.

๐Ÿ”ง Rescuing old fuel

(FM 10-67-2 Petroleum Testing, p. 97)

๐Ÿ“š Go deeper: FM 10-67-2 โ€” reclaiming, blending and downgrading fuel; Oklahoma BAE-1746 โ€” old fuel and small engines; Engines guide โ€” cleaning a gummed-up carburetor.

๐Ÿ›ข๏ธ Diesel care

Pictures: Diesel fuel, Heating oil, Cloud point (the temperature where wax first clouds the fuel), Jet fuel.

๐Ÿ“š Go deeper: DoD UFM 3-460-03 Petroleum Fuel Systems Maintenance โ€” water, microbes and tank cleaning; EPA Corrosion in Diesel USTs โ€” what's happening inside old diesel tanks; NREL Biodiesel Handling and Use Guide โ€” cold weather and storage for diesel and biodiesel.

๐Ÿช Getting fuel out of gas-station tanks

Why this matters here: a 2016 emergency exercise in Portland on a Cascadia earthquake found it would have catastrophic impacts on Oregon's petroleum infrastructure and make resupply very hard. Once delivery trucks stop, the fuel already in local station tanks may be all there is. (NASEO Petroleum Shortage Planning, pp. 7โ€“8)

What's under the concrete (EPA Sumps and Spill Buckets; North Dakota training; cutaway drawings: station tank, pump and piping, diesel tank equipment):

Cross-section of a gas station's underground tank: a spill bucket and fill pipe with a drop tube and flapper reaching near the bottom, a turbine-pump sump under a big lid, a gauge port with a wooden stick, a dispenser, and water and sludge at the bottom of a tank 8 to 10 feet across and 10 to 14 feet deep What's under the concrete: the fill pipe and spill bucket, the pump sump, a gauge port, and a tank whose bottom is 10โ€“14 ft down (a diagram drawn for this guide).

Step 1 โ€” measure what's there (EPA Doing Inventory Control Right):

Step 2 โ€” the easy way: power the station.

Step 3 โ€” no power: pump it up by hand.

Left: a hand pump at the surface can lift gasoline only about 10 feet, so it can't reach fuel deep in a tank. Right: a 12-volt submersible pump rated for gasoline, lowered into the tank, pushes the fuel up to a metal can on the ground A pump at the top lifts gasoline 10 ft or less; a pump lowered into the tank pushes it up (a diagram drawn for this guide).

Bonding and grounding, the Army way (FM 10-67-1, pp. 21โ€“22; drawings: bond wire and ground wire, grounding a tank truck, bonding a farm tank; Static electricity, Ground):

Bonding and grounding while pumping fuel: a bond wire clamped from the drum to the metal can, a ground wire from the drum to a rod in damp soil, with rod depths of 6 feet in sand or gravel, 4 feet in clay and 3 feet in silt, peat or muck Bond the drum to the can, ground the drum to a rod in damp soil, and drive the rod as deep as your soil needs (a diagram drawn for this guide).

If hand pumping goes wrong (rule of thumb, except where a page is given):

Problem Likely cause Try this
Pump sucks air, never primes Fuel level too far down; air leak at a hose joint Tighten joints; switch to a pump that goes down into the tank
Flow sputters and foams on a hot afternoon Gasoline boiling in the suction hose Work in the cool early morning; shorten the lift (FM 10-67-1, p. 487)
Hose stops partway down the fill pipe Hitting the drop-tube flapper Turn and wiggle gently, or use the gauge port
Water or sludge in the can Hose end too low Lift it a few inches; settle and filter (see above)

Underground storage tank, Gas pump.

๐Ÿ“š Go deeper: Vermont Simple Suction UST Training Manual โ€” how suction stations, spill buckets and flappers work; EPA Doing Inventory Control Right โ€” sticking a tank and reading a tank chart; EPA Sumps and Spill Buckets โ€” what's under each lid; FM 10-67-1 โ€” Army fuel safety, bonding and pumping.

๐Ÿš— Drums and vehicles

Drum pump. More pictures: Fuel pump (what the car's own pump looks like).

๐Ÿ“š Go deeper: FM 10-67-1 โ€” drum pumps and handling; TM 9-8000 Principles of Automotive Vehicles โ€” how vehicle fuel systems are laid out.

๐Ÿ”ฅ Kerosene and propane

Kerosene heaters (CPSC Kerosene Heater Safety, pp. 1โ€“2):

Propane (Texas RRC Propane Safety Tips; Propane, Gas cylinder):

Kerosene heater. More pictures: Kerosene lamp, Liquefied petroleum gas (tanks, valves and gauges).

๐Ÿ“š Go deeper: CPSC Kerosene Heater Safety โ€” one-page heater rules; MSU Portable Kerosene Heaters โ€” choosing and running kerosene heaters; Texas RRC Propane Safety Tips โ€” tanks, gauges, leaks and floods.

๐ŸŒฒ When the stored fuel runs out

These are big projects โ€” read the books before you build anything.

Wood gas generator.

๐Ÿ“š Go deeper: FEMA Construction of a Simplified Wood Gas Generator โ€” full build plans and safety; USDA Small-Scale Fuel Alcohol Production โ€” making and using fuel alcohol; Practical Action Biodiesel Technical Brief โ€” small-scale biodiesel basics; Peace Corps Charcoal Making โ€” kilns and pits.

๐Ÿ–ผ๏ธ Pictures & diagrams

Look before you try it. ๐Ÿ–ผ๏ธ = drawings in the books on this drive; ๐Ÿ“ท = photos in the offline Wikipedia.

Storing fuel

Testing and rescuing fuel

Station tanks

Bonding, grounding and hand pumps

Kerosene and propane

When stored fuel runs out


Fuel numbers vary with temperature, blend and storage. When in doubt, test a small batch in a simple engine before trusting old fuel in anything important.

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